All-in-One with micro-leak detection, X-ray inspection and weight control

All-in-One with micro-leak detection, X-ray inspection and weight control

A compact and complete configuration to perform three powerful inspections with one machine.

As soon as the product enters the system, it is inspected by the innovative LDS module for micro-leak detection, which exerts a slight pressure on the package, allowing the gas to escape through any holes and micro-holes. The target molecules in the escaping gas are detected by IR or laser spectroscopy, which is able to detect CO2 (for MAP packaged products), alcohol (for baked products) and specific flavours from the defective package.

In the next step, the product is scanned by a state-of-the-art X-ray inspection system, which is able to identify contaminants of various types, such as glass, stones, metals, bones, high-density plastic, concrete chips, etc., even in the presence of packaging made of metallized polylaminate, tinplate, aluminium and metal clips.

At the same time, the on-board dynamic weighing unit (also available in a version with MID approval) verifies the correspondence of the actual weight with the nominal weight, identifying packages out of weight tolerance with very high precision and repeatability.

This configuration is complemented by lead-free covers at the infeed and outfeed for total containment of emissions, differentiated waste systems to separate products with sealing defects, foreign objects and out-of-tolerance weights, a single support structure with maximum hygiene and stability design levels.

The system is fully controlled by a single, extremely intuitive 15 ″ colour touch screen panel, with which the operator sets the programs with a single command on all three modules, with the possibility, should production needs require it, to activate only one or two of the three.

 

FEATURES

  • Non-destructive checks in line and on 100% of production
  • Checking the tightness of the sealing and detection of leaks (holes and micro-holes)
  • Detection of contaminants of any nature, in any type of package
  • Weight control available with MID approval

 

TECHNOLOGY

  • IR or laser spectroscopy
  • X-ray inspection
  • Load cell

BENEFITS

  • Extremely compact size
  • Reduction of the inline footprint
  • Maximum assurance of getting product to market intact, free of foreign objects and with the correct weight
  • Single user interface
  • Convenience compared to three separate systems
  • Quick product changeover
  • Complete and centralized statistical analysis
  • Compliance with all legal requirements (possibility of MID approval) and market (HACCP, BRC, IFS, etc. certifications)

 


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